The
SUN patented liquid fuel atomizing nozzle is an air driven
oscillator designed specifically for atomizing liquid fuels. The
atomizing air passes through a convergent / divergent orifice,
within the nozzle, where it is accelerated beyond the speed of
sound and upon exiting the nozzle creates a sonic shockwave. After
leaving the nozzle, the sonic shockwave is reflected back by a
resonator chamber to complement and amplify the primary sonic
shockwave; this results in an intensified stationary sonic energy
field between the nozzle exit and the resonator chamber.
Any
liquid, capable of being delivered to this high-frequency sonic
field, is vigorously shattered into very fine droplets; down to 5
microns in size. Atomizing air, by-passing the resonator chamber,
carries the droplets downstream in an extremely low forward
velocity spray. In addition, the atomizing air by-passing the
resonator chamber prevents liquid accumulation on the resonator
chamber body and its support legs thus enabling the nozzle to be
self-cleaning.
By
varying the atomizing air delivery pressure and volume to the
nozzle, the sonic shockwave frequency can be altered, thus
changing the degree of atomization to the liquid. This feature
enables the same nozzle to be utilized for atomizing any grade and
/ or type of liquid fuel.
The
degree of atomization obtained is not dependent upon the amount of
pressure drop or velocity through the nozzle liquid orifices, thus
allowing large liquid orifices or annular type slots to be
incorporated into the nozzle. This feature allows highly viscous
and / or grossly
contaminated liquids to be utilized without clogging the nozzle
and permits the use of low liquid delivery pressures, which
reduces, wear and greatly extends nozzle life.
The
greatest advantage of the nozzle is its ability to provide a
consistent quality of atomization over wide viscosity ranges and
flow rates.
Sonically
atomized droplets highly resist reaglomeration, thus reducing the
possibility of droplets collecting on combustion chamber walls,
floors, combustion tiles or burner surfaces.
The
absence of any moving parts in the nozzle virtually eliminates
maintenance and the resonator chamber may be removed from the
nozzle for replacement if it has been damaged.
All
nozzles are made from high-alloy stainless steels, Stellite,
Stellite coated stainless steels or from other materials depending
on the application.