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SUN COMBUSTION, INC.  

   "INNOVATIVE COMBUSTION TECHNOLOGY"

 

 

 

 

SOLVENT GREEN WASTE PROCESSING SYSTEMS

 

Sun Combustion, Inc., in its continuing effort to provide its customers with the best and most innovative problem solving environmental technology, has entered into a joint co-operation agreement with Solvent Green, Inc.  Solvent Green, Inc.'s environmental technology provides another innovative solution to difficult waste handling and disposal problems plaguing industry and agriculture.

SOLVENT GREEN, INC.

Solvent Green, Inc. is engaged in commercializing a technology that processes Hydrocarbon / Organic-based wastes in an environmentally friendly way and converts them into commercially valuable commodities.  This is accomplished utilizing a “zero-emissions” process that turns Hydrocarbon / Organic-based wastes into Hydrogen, Carbon Dioxide and Argon gases with little residual material remaining.  Solvent Green Inc.’s process allows the Hydrocarbon / Organic-based waste producer to process their Hydrocarbon / Organic-based waste products on-site and convert them into value added components for reuse and / or sale.

BACKGROUND

Hydrocarbon / Organic-based wastes are generated in many industrial and agricultural processes as a by-product of their normal manufacturing and operating processes.  Hydrocarbon / Organic-based wastes include:   hydrocarbon solvents, chemicals, scraped tires, used motor oil, animal waste, meat renderings, municipal solid waste and landfill gases.  Historically, wastes generated from industrial processes, agricultural operations and municipal solid waste collection were transported off-site at significant cost to the waste producer and then utilized as inexpensive fuels or buried in landfills.

Waste liquid solvent material is typically taken to cement kilns, furnaces, boilers, etc. and / or co-generation facilities and utilized as a fuel or just incinerated.  The solids from agricultural wastes (e.g., meat and bone meal) and municipal solid wastes are usually burned in boilers and co-generation facilities and / or buried in landfills.  Methane gas, produced by digester systems, is burned as a fuel to produce steam, electricity, etc.

 

INDUSTRIES THAT GENERATE HYDROCARBON / ORGANIC WASTES

Adhesives Manufacturer  

Advanced Polymer Companies

Aerospace Companies

Aircraft Manufacturers

Airline Companies

Aluminum Extruders

Automotive Aftermarket Companies

Flexible Packing Companies

Flexographic Printing Companies

Furniture Manufacturers

Golf Equipment Manufacturers

Machine Shops

Manufacturing Operations

 

Aluminum Extruders

Automotive Aftermarket Companies

Automotive Parts Manufacturers

Boat Manufacturers

Can & Container Manufacturers

Chemical Manufacturers

Meat Producers and Renderer  

Paint Manufacturers

Painting, Refinishing & Coating Facilities

Pharmaceutical Companies

Pipeline Companies

Fleet Maintenance Operations

Engine &  Motor Repair Shops

Engineered Composite Companies

Environmental Waste Management Companies 

Epoxy Resin Manufacturers

Fiberglass Product Companies

Printing Industries

Semiconductor Manufacturers

Sintered Metal Fabrications

Sports Equipment Manufacturers

Car & Truck Manufacturers

Vapor Degreasing Operations

 Venetian Blinds Companies

Coatings Manufactures

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EXAMPLE:

There are over 50 SIC companies with processes that produce hydrocarbon based solvent wastes and they include:    pharmaceuticals, paint companies, automotive parts cleaning companies, adhesives and specialty / bulk chemical companies, plastics manufacturers, and others.  In fact, there is 5.6 Million tons of candidate material (material that could be processed by the Solvent Green process) produced annually in the United States alone.  There is another 7.2 million tons annually produced in the European Union.  The total current market for hauling and incineration of all of this material is $1.6 billion per year. 

Note: The EU has recently passed the “Solvent Directive” that mandates disposal of solvents within a member country’s borders.  This represents an $80 billion infrastructure problem for the EU members that Solvent Green’s technology can address.  Other markets like scraped tires, used oils & greases and municipal solids represent even larger markets for the application of the Solvent Green process.

WHAT IS THE SOLVENT GREEN PROCESS?

Solvent Green is a proprietary process that converts Hydrocarbon / Organic-based waste, derived from liquid and solid wastes (e.g., spent hydrocarbon liquids and industrial solvents, organic material from landfills, agricultural and municipal solid waste), into the primary component gases of Hydrogen, Carbon Dioxide and Argon; all of these component gases have significant revenue generating value as saleable commodities.  These Hydrocarbon / Organics-based wastes can be handled alone or in combination and the entire Solvent Green process is emissions free with little residual material remaining.  

Why was THE Solvent Green PROCESS Developed?

The Solvent Green Process was developed to provide an “Emissions-Free” alternative to the traditional methods of handling Hydrocarbon / Organic-based waste material and to extract the inherent value of these Hydrocarbon / Organic-based waste streams in the form of “clean-energy” and / or the useful products that can be derived from utilizing this unique process.  

  What Materials can THE Solvent Green PROCESS Convert?

The Solvent Green process can convert most Hydrocarbon / Organic-based waste produced by industry and agriculture.  These Hydrocarbon / Organic-based waste streams can be homogeneous     or mixed.  The liquid waste is converted to vapors and the solid waste is gasified prior to the Solvent Green process; gaseous waste is processed directly.  A partial list of candidate Hydrocarbon / Organic-based waste liquids, solids and gases include:

Liquid Hydrocarbon Solvent

Used Tires

Used Motor Oils & Greases

Sludges from Wastewater Treatment and Grease Traps

Municipal Solid Waste (MSW)

Animal Fecal Waste

Animal Renderings 

Toluene  

Spent Cooking Oils

Plastic

 

Carcasses

C4 Reed Grasses 

Mushroom Soil

Fodder

ISO-Butane 

Methanol, Methane

Methyl Ethyl Ketone  

Methylene Dichloride

N-Butane

N-Hexane

Pharmaceuticals

Wood Chips

Acetone  

Biomass  

Digester Gases  

DMF

Ethanol, Ethane  

Ethyl Acetate

IPA

Pyrolizer  (MSW)

Landfill Gases

Chemical Wastes

How does the SOLVENT GREEN Process Work?

The Solvent Green process accepts Hydrocarbon / Organic-based wastes in many different forms, either individually or in combination, and processes these Hydrocarbon / Organic-based waste input streams into Hydrocarbon-based gases using either vaporization (liquids), pyrolysis (solids) or directly in the case of gases.

The Solvent Green process then combines the produced Hydrocarbon-based gases with pure oxygen and steam and sends them to a catalytic reactor that reforms the hydrogen / carbon bond (separates the hydrogen from the carbon) of the Hydrocarbon-based gases.  From that point, standard gas separation techniques collect the component gases of Hydrogen, Carbon Dioxide and Argon.  There is little residual material remaining from the process and the process is entirely “Emissions-Free”.  

What Happens to the Process By-products / COMPONENTS?

The Hydrogen component can be:

bullet

Sold as a specialty chemical for hydrogenation of foods and other hydrogen treating processes

bullet

Used as an alternative fuel for hydrogen powered vehicles

bullet

Used for on-site power generation from industrial fuel cells / generators and / or the electricity produced can be sold to the local power company’s grid  

   

The Carbon Dioxide component can be used for:

bullet

Carbonation for liquids

bullet

A firefighting chemical

bullet

Dry ice for the fishing industries

bullet

A dry cleaning solvent (replacing perchloroethylene, a harmful carcinogen)

bullet

An environmentally safe and improved cleaning solvent for the semiconductor industry

bulletOther industrial applications

The Argon component can be used:

bullet

As an inert gas that is sold to the semiconductor industry as a blanket gas for use in the manufacture of electronic devices

bulletFor other industrial applications

WHAT ARE THE BENEFITS OF THE SOLVENT GREEN PROCESS?

The Solvent Green process provides multiple benefits to the producers of Hydrocarbon / Organic-based waste: 

bullet

Provides “on-site” conversion of their Hydrocarbon / Organic-based waste stream

bullet

Significantly reduces waste management costs

bullet

Eliminates the environmental liability of transportation and disposal of these toxic waste materials

bullet

Provides a public relations benefit as the waste producer is now seen as a “Green Business” to the surrounding community  

bullet

Eliminates the cost of having the material transported away

bullet

Eliminates waste handling “Tipping Fees”

bullet

Eliminates the liability of hazardous waste material being involved in an accidental spill during transportation

bullet

Eliminates risks, associated with the practice by transporters, of co-mingling and land filling the waste producer’s waste materials with waste materials from other companies and sources

bullet

Accrues the benefit of the sale of the recovered Hydrogen, Carbon Dioxide and Argon gas components

A SOLVENT GREEN, INC. BUSINESS MODEL

A Solvent Green, Inc. business model would be to construct a Solvent Green processing plant on or near a customer’s site and to own, operate and maintain the processing plant either solely or in partnership with the host customer.  Solvent Green, Inc. will provide a service by taking a direct feed of Hydrocarbon / Organic-based waste from the customer’s manufacturing processes on-site and safely convert the Hydrocarbon / Organic-based waste into “revenue generating” streams of H2, CO2, Ar and N2.  Solvent Green, Inc. will handle all commercial aspects of the generation and sale of the by-products / components.  

 

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Copyright © 2003 SUN COMBUSTION, INC.
Last modified: October 15, 2006

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